Custom-fit orthotics made for your feet—without the long wait.
If you’ve ever worn off-the-shelf insoles or waited weeks for custom orthotics to come back from an outside lab, you know the frustration: inconsistent fit, generic support, and delayed relief. At Lighthouse Foot and Ankle Center, we’ve completely changed that experience by 3D printing your custom orthotics in-house.
Yes, really. We combine the precision of digital technology with medical expertise to design and create orthotics that are built just for you—right here in our office.
Here’s how it works:
Step 1: Biomechanical Exam & Gait Assessment
Before we print anything, we start with a detailed evaluation of how you move. This includes a biomechanical exam, checking your alignment, foot structure, and how you bear weight during walking and standing. We take the time to understand:
- Where your pain is coming from
- What activities you do regularly
- What type of support your body needs
This is what makes your orthotics truly custom—not just to your feet, but to your life.
Step 2: Digital Scanning
Next, we use advanced scanning technology to capture a 3D model of your feet. It’s fast, accurate, and completely non-invasive. This scan is far more detailed than traditional plaster casting or foam box impressions.
We send the scan to a design team that turns it into a digital file, using your exam findings to build the perfect shape, support zones, and pressure relief areas.
Step 3: In-House 3D Printing
Once the design is finalized, we load the file into our in-office 3D printer and begin the fabrication process. Printing takes about 4 to 5 hours, using durable materials chosen for both support and comfort.
Because we control the entire process, we can monitor quality, make quick adjustments, and even reprint with modifications if needed.
Step 4: Finishing Touches
After printing, we apply the top cover and finish the orthotic with any necessary refinements—this takes about 15–20 minutes. The result? A sleek, custom-fit orthotic ready to go into your shoes that same day or shortly after.
Why 3D Printing Matters
- Faster Turnaround – No 4 to 6 weeks lab wait. You get relief faster.
- Greater Precision – Digital scanning means exact fit and optimal alignment.
- Total Customization – We build the orthotic around your body, not a generic mold.
- In-House Quality Control – We oversee every step for a truly personalized device.
The Best Part? No Insurance Games.
As a direct care podiatrist, you don’t need a referral or insurance approval to get 3D printed custom orthotics. That means:
- Upfront, transparent pricing
- No delays or denied authorizations
- One-on-one time with your doctor to get it right
Love your orthotics? We can easily print you a second pair—with the same precision and a short turnaround time—so you’re never without the support you need.
Call 207-774-0028 to find out if 3D printed orthotics are right for you—and experience truly custom foot care without the wait.
